I have tried searching to find the solution, and don't want to damage the cap. I tried taking off the top plate on the carb that the cable goes through but one screw has been stripped pretty bad. Loosen the throttle cable lock nut, using a 12 mm open-end wrench, then remove the throttle cable and the cable end from the throttle valve. Place the carburetor on a work bench and remove the high-speed needle and the float and float valve. Step 5. Pull the breather tube assembly off of the top of the carburetor. Oct 9, 2008 #1. Step 4. I have tried to remove throttle cable from top of carb by removing screw on cap but I can't get cable to slide out. Any tips on removing the throttle cable out of the carb cap? Share this post. Sorry guys need some help, first time working on a 441 and I’m trying to get it down to remove the cylinder. #1 KenL, Apr 29, 2020. This is usually done by either pushing the throttle bracket forward and sliding the cable out through a slotted hole, or by prying off a small retaining clip using a screwdriver. We are not familiar with all makes and models this fits. One might ask whether this is really a necessary upgrade, and the answer, of course, is no. Never thought I would have a carb question but the Tri-Z I just picked up has a Mikuni flat slide TM38 carb on it. Step 1: Disconnect the throttle cable at the throttle body. Discussion Starter • #1 • Mar 13, 2008. Do C clips hold it on or does it kind of snap in? Clean the inside of the float bowl and float with spray carburetor cleaner. How do you disconnect the throttle cable from the throttle valve assembly so you can replace the cable? Route the cables through the triangular space in the frame above the motor and around the front of the top triple clamp. 505 Posts #2 • Dec 10, 2011. New here. and I cant figure out a way to get the get the throttle cable out of the carb. KenL Member. Hey guys. Do I need to pinch, crush or deform the curved end of the stock cable? Create an account or sign in to comment. Remove the throttle linkage from the carburetor control arm with pliers. Norton Commandos with dual carburetors have been running their stock cable setups for decades and are functioning just fine. Id prefer not to break the cap. Discussion Starter • #1 • Feb 25, 2008. On my GL, the choke cable is held in place by a phillips screw. The hardest part about that is finding a wrench that will fit. Oct 9, 2008 #1. i purchased a rebuild kit and am attempting to do this myself. I am trying to remove the cable from where it connects inside the carb but i am having no luck pulling out the ball from the groove where it slides into the slot! How do you remove the cable from the cap? Part 2 of 3: Remove the throttle cable. How can I remove this super tight nut, given that it is pressed up against the carb so close that I can't really wrap my wrench all around it? The service manual says to remove the choke and throttle cables prior to removing the carburetor but it doesn't say how. You need to be a member in order to leave a comment. - remove gas tank (you need to get to the throttle cable attachment points). - remove seat (you need to get tank off). The carb is a little different then what I am used to. On the Stock Carburetor Remove the Air-Cleaner assembly so you can see the Throttle Control Mechanism. Short nubbins and shorter adjusters go to the throttle. Used GM throttle cable bracket removed from a Rochester Quadrajet 4-barrel carb off a 1973 Olds. Link to post Share on other sites. - disconnect gas line at the petcock (easier to get to than at the carb end). How to Change Throttle Cable on Cr125/Dirt Bike: This throttle cable replacement was done to a Honda cr125 but the method used is the same for most dirt bikes. Remove all the Bear Tracker carburetor jets with a screwdriver. Sign in with Google. Locate the conduit bracket on the engine. I need to know how to remove the throttle cable from the carb becuase im takin everything off of my 2002 YZ250 to paint the frame. I am trying to pull the (stock)carb off of my 03 Pred. The cap/top spins freely on a small metal elbow the cable … I have a '70 CT70 that has sat for several years, usual nasty carb deposits. I am trying to remove the throttle cable off a carburetor on my car. how do you properly release the cable so I can remove the carb.. Then remove the choke cable by unscrewing the nut on the side from the carburetor. How do I remove this throttle cable? Take the side cover off. Discussion in 'Tech Area' started by KenL, Apr 29, 2020. I then realized if I heat the airbox to carb rubber and remove the throttle cables from the carb, I could easy remove the carb from the bike, So here it is. (Pic 6, 7) (Pic 6, 7) Now follow the old cable back around the unit and remove it from its mounting slot by sliding the plastic sleeve forward and then pulling the throttle cable through the slit in the plastic. I don't think removing the throttle lever from the carb is a good idea, there should be a slot in the lever next to the molded barrel on the cable end that when rotated to the correct position, the stainless cable and barrel will release from. Any assistance would be appreciated. The cables can be removed from the carburetor by pulling the outer housing away from plate above the throttle wheel and then with slack in the inner cable twisting the inner cable to allow the swaged end to release from the slot in the throttle wheel and then pull the inner cable out through the mounting plate hole. remove the screws that hold the switch housing together and slide the throttle sleeve and switch housing off the end of the bars. 2 Posts . Removing throttle cable from carb cap. At first glance it isn't obvious how they come loose and I don't want to break anything by forcing something I shouldn't. if you want to remove them from the carb. The cap/top from the old carburetor is stuck on the throttle cable and I cannot see a way to remove it without cutting and replacing the cable. I am removing the carb so it can be cleaned I have it all detached except for where the throttle cable goes in. this will allow the cables to loosen so you can remove them from the throttle sleeve. KenL Member. Is there a trick to doing this or am I totally overlooking something. hello, i'm a newbie at any type of automotive maintenance, but too broke to take my bike someplace. Open the throttle fully by hand so the cable is loose. I am going to clean carbs and am wondering how to remove the throttle assembly from side of carb. Thread starter Ryan_V; Start date Oct 9, 2008; Ryan_V Subscriber. Removing throttle cable from carb? Please help. I tried pushing it down (twds the carp), pulling it up, and then rotating the cap to see if there is a divot or notch to rele Advertisement . loosen the screw, release cable from the clamp, then move it towards the carb to disengage the knob on the end of the cable from it's holder on the carb. This is a simple operation but one that is of confusion to many new British motorcycle owners. I manage to get it in the little tube but then it gets stuff. loosen the nuts that hold the cable to the stay on the carb and slide the cable out of the stay. The only way to remove the throttle cable from the carb looks to be to pull the top cap which is held on by 2 screws that can't be reached with the carb in place. Its the round piece that is hooked onto the carburetor. Sign in with Twitter. To remove the throttle cable you'll have to take off the black cover on the side. I am trying to install a new longer throttle cable which came without the cap. To disconnect the cable from the carburetor; open the throttle lever with your finger and pull the S shaped pin out of the throttle lever hole. Thanks, S. Tassan P.S. I need to remove the carburetor on my Series 11 500 4x4 for cleaning. and fasten the end of the conduit with the bracket. This is a step up to the single throttle cable type where only a spring is responsible for throttling down. Thanks. From here the spring and plastic retainer will slide off of the cable, and then you can remove the throttle cable nut from the carb cap. Note - Cable orientation: The long cable nubbins and longer threaded adjusters go to the carb. A push/pull throttle cable is an upgrade to the old standard single throttle cable linkage. Do this with a screwdriver. Reply with: Sign in with Facebook . Loosen the nut that secures the manual throttle lever so that the lever can move freely. Last edited by a moderator: Aug 9, 2013. I'm guessing that they use a slide valve and this valve is … The two throttle cables are held in place by a 10mm nut. Remove the air cut-off valve and spring from the right side of the carburetor, near the carburetor inlet, using a Phillips screwdriver. Joined: Jul 8, 2019 Messages: 59 Likes Received: 1. I am replacing the old carburetor on my 1978 CM185t with a new one. I am tempted to just remove the choke cable at the handlebars and pull it through with the carb (out the right side) if it is too hard. Its a very tight area. There is a slotted brass piece that traps the end of the cable. This is a whole different animal than the 1128s The plunger and all will come out together. It was removed from a core carburetor and is dirty and shows some … Joined Sep 10, 2008 Messages 35 Likes 0. T. thetered New Member. Step 2: Disconnect the throttle cable from the retaining bracket. I feel like most owners should know how to do regular maintenance and this should help anyone who doesn't. with the help of this forum, the seat and gas tank are off, the gas has been drained from the carb, and the throttle cables have been removed from the pulley. The throttle grip works on the carburettors when twisting/throttling up and when releasing/throttling down. Please verify pictures match your application. Any tips on getting down to be able to remove the cylinder would be appreciated. This DIY Tech Tip by Lowbrow Customs shows you how easy it is to remove or install your Amal Carburetor throttle cable, commonly found on British motorcycles such as Triumph, BSA and Nortons. 4 Posts . In this How-To we’ll show you the steps necessary to change over from the 1-into-2 cable system to the single-cable gantry. Will allow the cables to loosen so you can see the throttle cable from the throttle cable which without. On it am trying to install a new longer throttle cable off a carburetor on my car top... From the carburetor cable is held in place by a 10mm nut a carburetor a. Kind of snap in the get the get the throttle cable bracket removed from a core carburetor is! 2 Posts work bench and remove the throttle cable linkage carb that the cable … 2 Posts in Area... From a core carburetor and is dirty and shows some # 2 • Dec,! 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